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Haute Fabrication HDLS Systems

With launch of our automated very large format HDLS 1000 prototype build, it will be the new world’s largest and fastest laser sintering system depending on configuration at nearly 2 to 5 times faster, 52 times the build area by volume and 52 times the build weight capacity of the multiple million-dollar former world’s largest legacy DMLS printer.

Our full scale automated gigantic format HDLS 5000 system will be roughly 20 times faster, 468 times the build area by volume and 468 times the build weight capacity of the competitors’ largest DMLS system. Capability for steel alloys, nickel and titanium stainless steel super alloys, ceramics, aluminum alloys and polymer or polymer additive based fabrication.

Technology Amalgamation

Haute Fabrications utilizes Specialized Manufacturing using Advanced Robotics Technology (SMART) commonly referred to as Automated Manufacturing Technology (AMT).

The goal was a robust next generation integrated fabrication and manufacturing solution as formidable go to source for one-off production or for contract fabrication and manufacturing needs.

Haute Fabrication HDLS Systems - Lab Scale to Utility Class Fabrication Systems

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Haute Fabrication Hybrid HDLS Technology VS DMLS Competitors

The HDLS 500 and HDLS 1000 and HDLS 5000 represents the World’s Largest, Fastest and Highest Quality Laser Fabrication Systems. The World’s ONLY” Laser Sintering Fabrication Systems designed and developed from day one and from the ground up to be entirely Automated and Roboticized.

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Full Featured Service Bureau

For our cloud based factory management system we invented Automated Industrial Revolution (AIR) 5.0 for lean manufacturing with its lean storage requirements with a continuous improvement formula for the Next Generation of Mass Manufacturing. These methods and applications provides the basis for smart manufacturing and robotic assembly thereby generating a foundation of a sustainable and dependable Automated Hybrid Manufacturing Future of Faster, Better, Cheaper.

The premise of automated hybrid metal 3D printing and roboticized processes is to simplify the process for building complex metal components and fittings in high-performance industries, such as aerospace, or heavy thermal cycling such as thermal components with heat exchangers, steam generators and recuperators.

With scaling of additive manufacturing capability and capacity of fabricated components with the potential of monetizing value of significantly reducing the number of parts needed for various components of a finished product, and make repairs and maintenance easier. Additionally, it could reduce the time and cost of manufacturing nickel-alloy and titanium parts of high importance thus reducing mass while boosting effectiveness.

This supports on-demand contract manufacturing and mass manufacturing that will encompass tooling, jigs, dies, fixtures, stamps, metal press and metal brake fabrication or molds creation for casting and injection molding services. The ability to specialize in manufacturing of low, medium or high production volumes with on demand capabilities will results in less customer stress about long lead times, minimum order quantities, or high tooling and/or setup costs. This funding will leverage our unique patent pending and proprietary technologies to expand entry into the international mass manufacturing market.


Manufacturing and Assembly industries are rapidly changing to satisfy end-user demands. New and emerging innovative technologies which can be bolted on and assimilated into a factory floor will assist in influencing customer expectations. Enabling cost reductions and providing new market opportunities and also driving new revenue channels and helping to streamline operations, ultimately lowering costs while monetizing capital expenditures.

This will vastly improve fabrication quality, automated quality control, maintain continuity of repeatable fabrications, provide automate quality control and non-destructive testing/analysis, eliminate time and material waste, reduce total cost, and saving time and money. Providing fabrication solutions to assist individuals and companies with new product and existing product development with supply chain challenges, offering them a flexible on-demand hybrid manufacturing just in time deliverables of small and large-scale fabrication and mass manufacturing.


AI Controlled Automation

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Automated CNC Systems

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Advanced Hybrid Robotics

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Advanced Custom Solutions

Fabrication Design – HF’s solutions transform design engineering through consolidation of parts and assemblies to promote increased productivity, reduced excess manpower utilization, reduce material usage, reduction of component weight and greatly improved component usefulness and expected lifespans.

Rapid Molds and Castings – HF’s innovative solutions for precise mold and tool design and fabrication offers creative geometries, highly complex injection and cast molded parts at a considerable cost savings of time and money. Accelerate the deliverables of high quality components with high precision tolerances.

Rapid Tools and Dies – HF’s fabrication of tools and dies save time and money by optimizing productivity; it shortens timelines while hastening deliverables. Embrace HF’s enhanced solutions for rapid tool and die fabrication to maximize return on investment.

Rapid Jigs and Fixtures - Produce optimized jigs and fixtures at low acquisition costs. HF’s solutions offer highly flexible, very short timelines and deliverables to speed up processes to market. Multiple material utilization for jig and fixture construction, finishing and coating.

Limited Run and Mass Production – On demand prototype and short-run production availability on short notice. Need full manufacturing and assembly capability anywhere on the world? HF’s On Demand Services provide a high quality mass production and assembly of any geometry, finish or quantity.

Automated Quality Control - Non Destructive Evaluation and Testing to rapidly analyze and measure components using HF’s SMART software utilizing 3D scanners and other sensor testing. Provides for fast, precise measurement and analysis through use of artificial intelligence for the highest quality control processes for high quality and high precision components.