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Wire Harness Assemblies & Services

Wire harnesses communicate electrical signals or electrical power in wide range of hardware, equipment, tools and various types vehicles, this would include industries such as appliances, aerospace, heavy equipment, medical equipment, defense weapons, and electronics. Harnesses are fabricated from groupings of cables, wires, and sub-assemblies. The basis of which is wiring harnesses are constructed from three components, wires, terminals, and connectors, but they can become extremely complex to handle multiple branches, redundant connections, safety features, and termination points.

Customized wire harnesses are the core of electrical and electronic applications. Manufacturers must fabricate very precise wire harness designs to ensure their manufactured products run efficiently and reliably and with longevity.

Elaborate Wire Harness Design and Dependable Manufacturing Process

Each and every wire harness needs to specifically match the geometric and electrical requirements of the device or appliance for its intended use. Wire harnesses are typically a collection of separate pieces from the large manufactured components that house them. This brings a number of benefits, which include:

Simplify manufacturing processes by creating wiring for trouble-free drop-in installation for an easy plug and go assembly process

Quick and easy disconnecting and current analysis for troubleshooting, disassembly, and part repair

Simplistic installation processes with wire harnesses that include the entirety of all of a product’s wires, cables, and subassemblies with quick connect/disconnects.

Each and every wire and terminal can be custom configured to match the exact length, dimensions, and precise layout of the main product and/or sub components its connecting. Wires can also be colored and labeled to streamline installation and maintenance.

The manufacturing process starts with design and schematic development.  It then moves to Proof of Concept and small run prototyping and then finally upon client approval it goes into full production. Operators assemble wire harnesses on drawn out test boards that conforms to precisely measured wire lengths, sizes and conductor type. The process also confirms that the designed conductor, terminal and connector housings that suit the product, and that cable ties or coverings are added for easy organization and transport and assembly.

Potentially unlimited combinations

Products and industrial facilities often require unique wire harnesses that conform to industry standards such as UL, CE or GB compliance with fire safety regulations. Mission critical safety Infrastructural components (such as public transit controls and bus timers) require fast responsiveness and a high degree of accuracy. Our kits and wire harnesses are custom fabricated to meet our clients’ specific needs without delay.

 

Strict compliance with accepted international standards is an important aspect of wire harness design and assembly. We also build to UL, CE or GB standards.

 

Contact us to start Your Wire Harness Assembly Process Today!

Custom wire harness assemblies are an integral part of reliable residential, commercial, and industrial electronic systems. If you would like to learn more about how we can bring our unique expertise to your next project with a custom wiring solution, contact us today to request a free quote.